Selvafil modernizes and leverages all its warehouse space

Weaving the future

Founded in 1973, Selvafil produces technical yarns used mainly by weavers and garment makers all over the world. With four production plants in Maçanet de la Selva, Spain, the business is approved to spin most of the technical fibers available on the market.

When outfitting its centers, Selvafil has always relied on technology. This guarantees the utmost quality of its products, minimizes pollution risks, and raises productivity. In fact, Selvafil boasts the most modern and automated staple fiber spinning plant in all of Europe.

Selvafil debuts a warehouse

The business is known for updating its facilities regularly to adapt its processes to new market demands. From the outset, its sights have been clearly set on the international stage. Today, 80% of its production is sold abroad (especially in Europe but also in China, India, Australia, South Africa, and the US).

Recently, the company commissioned a new warehouse very close to its center in Maçanet de la Selva. Initially, this building belonged to another firm, and when it closed, Selvafil purchased it. “With this warehouse, we were looking to boost our storage capacity,” says Ivan Bohigas, Director of Operations at Selvafil.

When it came to equipping this facility, Selvafil knew exactly who it would count on: Mecalux. The two companies had worked together in the past on other projects, installing storage solutions in the central warehouse in Maçanet de la Selva (pallet racks, drive-in racks, and picking shelves).

For this new facility, Mecalux once again suggested installing drive-in pallet racks. “These are the ones that best meet our needs. They’ve really leveraged the space we had, providing us with the capacity we needed to supply our customers,” says Bohigas.

Rack characteristics

The warehouse comprises six high-density drive-in rack units with a total storage capacity of 2,784 pallets. These racks are used to hold Selvafil’s finished products, “mainly yarn cones on pallets, ready to be distributed to customers when required,” says Bohigas.

The racks are made up of lanes with four levels, each measuring 18' tall. Each level is composed of support rails on each side, which hold the pallets in place. They are made from galvanized sheet steel and have a triangular shape to easily center the pallets.

With this storage system, only one aisle is needed for loading and unloading goods. Aided by counterbalanced forklifts, operators enter the lanes with the merchandise raised above the level where it will be deposited.

We’re pleased with the new warehouse because it gives our company a truly contemporary look. Plus, Mecalux’s racks have notably increased our storage capacity. They’re resistant, high-quality structures that have improved safety when storing products.

Advantages for Selvafil

• Increased storage capacity: Selvafil has achieved one of its main goals by opening this facility, raising its storage capacity. These accumulative racks can accommodate up to 2,784 pallets, enabling better customer service.
• Space optimization: The racks maximize the available storage space and only require one aisle for pallet loading and unloading.
• Proper goods distribution: The warehouse is well-organized, taking into account product turnover to facilitate storage tasks.