Warehouse Management Solutions

Genchi genbutsu: On-site observation to improve company processes

The genchi genbutsu principle contends that to fix a problem, you have to go where it’s occurring to verify its root cause and actual conditions on-site.

Jidoka: The method that improves manufacturing processes

Jidoka is a lean manufacturing approach that prioritizes quality control in every step of the production process. It is based on stopping the production lines when an error is detected to avoid making defective or sub-standard products.

Make to stock: the advantages of anticipating orders

Make to stock (MTS) is a production method based on manufacturing products in line with demand forecasts. It involves initiating production in advance and independently of customer orders. To be successful, it requires accurate forecasting.

Supercapacitors and their role in industrial automation

Supercapacitors are systems with a capacitance up to a thousand times greater than that of electrolytic capacitors. They store energy and are increasingly used in industrial and logistics sectors.

Cyber-physical systems and the supply chain

Cyber physical systems are mechanisms created by integrating computation with physical components. They can replicate, automate, and control physical elements in a digital environment, merging computing, control, and network functions.

IBC totes: safe storage of liquids and bulk materials

IBC totes are a safe, efficient solution for storing and handling liquids and bulk materials. See how IBC totes streamline logistics operations, improve productivity, and lower costs in warehouses and manufacturing centers.

LIFO (last in, first out): uses and examples for inventory management

LIFO (last in, first out) is an inventory management method in which the last item stored is the first to be retrieved. It prioritizes the most recently purchased or manufactured batches and reduces the distance goods need to travel.

Traveling salesman problem applied to logistics

The traveling salesman problem looks for the most efficient route to visit a series of locations once in the shortest time possible. Companies use algorithms for the traveling salesman problem to manage routes and optimize delivery services.

Production plan and how to prepare it

A production plan is a guide for designing and creating a product or service. Preparing it helps make the process more efficient, as this strategy allocates the resources, time, and tasks needed to meet targets.

Accumulation conveyor: functions and benefits

An accumulation conveyor is a roller conveyor that enables the accumulation of products, boxes, or pallets. These conveyors typically hold or queue up goods for downstream processing, such as sorting, shipping, packaging, strapping, or other processes.

Inventory shrinkage: the silent menace of warehousing

Inventory shrinkage is a loss of stock value in the warehouse and can be caused by several factors. It represents a difference between the stock recorded in accounting and the actual stock on hand. If not detected in time, it can lead to significant losses.

S&OP and its impact on logistics processes

S&OP is an integrated business management process that aligns demand, supply, and finances across an organization. Designed to support decision-making, S&OP provides an operational plan spanning all company areas to balance supply and demand.

Types of supply chain and their management

Knowing the different types of supply chains and choosing the right one is crucial for a company’s success. There are several kinds of supply chains, as they are designed and structured according to each organization’s objectives and needs.

Racking systems: types and how to choose them

A racking system consists of several modules divided into shelves to store products. The racks are typically made of metal and play a crucial role in facilities like warehouses and logistics or production centers.

Clad rack warehouse: maximum capacity

A clad rack warehouse is a facility where the racks themselves are part of the frame or structure that supports the building. This engineering solution requires minimal construction work and offers multiple benefits to companies, including maximized space utilization.

Operational excellence: principles and how to achieve it

Operational excellence is a philosophy that regards problem-solving and leadership as the key to continuous improvement. It involves a mindset that should be part of a company’s team to achieve the best possible results through optimal processes.

Case picking to speed up order fulfillment

Case picking is an order picking method in which operators retrieve full cartons instead of individual items. It is widely used in distribution centers that serve retailers and is ideal for moving large volumes of SKUs at a moderate-to-fast pace.

Fulfillment centers: types and characteristics

A fulfillment center is a hub where different operators engage in activities related to transporting and distributing goods. Fulfillment centers are usually owned by 3PL providers and strategically located near major distribution routes.

Tote-to-person: automated transport of picking totes

Tote-to-person is an order picking system where totes (bins, bags, etc.) are automatically transported to warehouse pickers. It typically involves mini-load systems or autonomous mobile robots that bring items to operators.

Supply chain director: Roles and responsibilities

The supply chain director is responsible for supervising and delivering value across a company’s supply chain. This professional must ensure an efficient flow of goods by anticipating and dealing with changes in supply and demand and staying up-to-date with new technologies.